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05 | 09 | 2010
Newsflash
Feb 2010: Blue again: our most valued customer in New Jersey has decided to upgrade his old ABB engineering station Progress2 with the modern BlueLine Tools engineering suite. Concurrently, the project encompasses replacement of all CPU's on  all three turbines. The speed measurement system is also being upgraded, replacing the old Dekontic style UA379 with modern SP01 boards.
Projects
A BlueLine® Turbine Control System upgrade at the Generating Station, Lincoln Nebraska PDF Print E-mail
Written by Iryna Butler   
Friday, 02 April 2010 10:21

We are pleased to be upgrading the current Egatrol 300 turbine control systems for two GT11NM gas turbine sets in Lincoln Nebraska.  With the kick off meeting scheduled for the end of April 2010, the project will be successfully completed by November 1, 2010.  

Our advanced BlueLine® turbine control system will replace the obsolete Taylor MOD300 controllers, inclusive of all remote Trio I/O blocks, which are responsible for open loop control and protection of the gas turbine set.  Additionally, the gas turbine closed loop controllers, which are built on Procontrol P13 will have their processors upgraded to BlueLine® CP01’s allowing use of the advanced features of the BlueLine® tools engineering software. 

As part of the controls upgrade the newly integrated BlueLine® speed input hardware, as well as the fiber optic plant communication Expresso™ bus will be utilized in order to provide a homogeneous controls upgrade for the entire plant.  All Egatrol 300 MMI’s (Man Machine Interfaces) will be replaced with BlueLine®’s standards iFix HMI’s (Human Machine Interfaces), utilizing Expresso™ Bus hardware and industrial grade fiber network switches for connectivity.   The BlueLine® Turbine controls system and associated hardware is deployed with redundancy in mind from the HMI through the control and protection of the plant. The following components are to be replaced or upgraded: 

·          Process controllers 70PR05/AS47 – Closed loop controls

·          SC Controller modules – Open loop controls and turbine protection

·          All associated TRIO I/O blocks

·          Existing Bailey GMS System

·          Turbine Enclosure PLC

·          Existing MMI stations

The BlueLine® Turbine Control system is fully compatible with the Procontrol P13 system architecture and fits the existing cabinets, racks and slots without additional reconfiguration. Designed with the needs of today’s turbine operators in mind, our plug-and-play solution is easy to use and requires minimum training. Supported by BlueLine Tools® (BLT), an engineering software to interface with our hardware, the BlueLine® control system will ensure easy tracking of signals and built-in test routines.  System replacement and upgrade will ensure reliable operation of the turbines for the years to come. 

 

 



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Last Updated on Friday, 09 April 2010 09:37
 
Egatrol 5 Upgrade, NJ PDF Print E-mail

After replacing all PRAUT and PMS operator interface stations a few years back, this new project will replace all controllers and the speed measurement system. In detail:

  • Replacement of 70PR05 with CP01 controllers for open and closed loop controls
  • Replacement of 70AS47 protection controllers with CP01
  • Replacement of all UA379 speed measurement modules with SP01 boards

The large scope of this project will be executed on two gas turbines and one steam turbine during a short one week outage, which is inclusive of the recommissioning efforts. This ambitious plan will be executed thanks to automated software conversion routines, which will reduce manual programming to almost nothing.

  

 Shown to the left is the Turbotrol Procontrol based governor for the steam turbine. The bottom rack holds the three obsolete speed input modules that will be replaced by 70SP01 input boards, which are equipped with safety certified overspeed relays.

This input board can accept input signals from pretty much every sensor on the market today, including sensors from ABB and Jaquet. With the proposed upgrade, the existing sensors can be left in service until they fail sometime in the future, at which time they can be retrofitted with a less expensive solution.



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Last Updated on Friday, 02 April 2010 10:37
 
Gas Turbine Control System, Peru PDF Print E-mail
International BlueLine Projects

This particular project marks the first full blown BlueLine upgrade in South America.

Aguaytia by nite

Photo: Courtesy Juan-Carlos Barragan

Executed in December 2009, this project tackled the removal of the original ABB made Taylor MOD300 control system, which was comprised of turbine open loop, protection and all HMI systems. A number of ancillary components were replaced at the same time.


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Plant & Unit HMI's, NJ PDF Print E-mail

The plant's aging PMS and PRAUT operator stations gave reason to substantial concerns that ultimately lead to the decision to have them replaced by iFix Proficy based HMI's. Connectivity to the plant's and unit's control system was provided by BlueLine communication boards for the intraplant bus and local bus systems, using modules type 70SI01 and the IPBGW.

Lakewood plant, new jersey

Photo Courtesy: ConEdison Development

Link to ConEd website info page:
http://www.coneddev.com/con_edison_development/projects/lake.asp


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Last Updated on Tuesday, 17 February 2009 21:05
 
Egatrol 5 Upgrade, MS Print E-mail
Written by mike dost   
Sunday, 18 January 2009 15:37

Project Scope:

  • Replace all controllers type 70PR05 with 70CP01
  • Replace all traffic directors type 70BV05 with 70TD01
  • Replace all bus end modules type 70BA01 with 70BE01
  • Install new Proficy iFix HMI server

This particular project involved one of the first full blown conversions from Progress2® to the BlueLine platform. The engineering effort was quite considerable, with two open loop controllers, one governor, three protection CPU's and and one MMI controller.


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Last Updated on Wednesday, 25 March 2009 20:17
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